LF041 Signal Fire AI30 Fiber Optic Splicing Machine Full Set Fusion Splicer with Tool Kits

The AI-30 is the fourth generation trunk line optical fiber fusion splicer. As a full-link integration solution, it combines Signal Fire's latest research and development with a delayed return electric one-step cleaver, integrated OPM and VFL functions, and compatibility with a nine-in-one Signal Fire fiber stripper. This compact, lightweight, and easy-to-operate fusion splicer significantly improves work efficiency for telecommunications, cable, and fiber optic installation professionals.

Product Model: AI-30
Classification: Trunk Line Optical Fiber Fusion Splicer
Generation: Fourth Generation
Total Weight: 4.50 kg (Machine + Toolbox + Complete Accessory Set)

1. Craftsmanship & Design Philosophy

CRAFTSMAN SPIRIT

Upholding the original aspiration with craftsmanship. Winning trust through quality.

The AI-30 incorporates multiple patented technologies and advanced engineering:

• Higher precision motors (6 motors for superior control)
• More efficient algorithms for intelligent fiber core alignment
• Clearer lenses with improved fiber visibility
• More accurate fiber core recognition (0.05μm alignment accuracy)
• Advanced central processing unit for enhanced performance

2. Key Features & Technical Specifications

Core Performance

Supported Fiber Types

• Single-mode fiber (SMF/G.652)
• Multimode fiber (MMF/G.651)
• Dispersion-shifted fiber (DSF/G.653)
• G.654 fiber
• Non-zero dispersion-shifted fiber (NZ-DSF/G.655)
• Bend-insensitive fiber (BIF/G.657)
• Compatible with: Bare fiber, pigtails, drop fiber, patch cords

Cladding Diameter Range

• Cladding: 80-150μm
• Coating: 100-1000μm

3. Integrated Functions

Built-in VFL (Visual Fault Locator)

• Power: 15mW
• Modes: 2Hz flashing and steady-on mode
• Detection Range: Up to 10km
• Wavelengths: Multiple options available

Built-in OPM (Optical Power Meter)

• Measurement Range: -50 to +30 dBm
• Wavelengths: 850nm, 1300nm, 1310nm, 1490nm, 1550nm, 1625nm, 980nm, 1270nm, 1577nm, 1650nm
• Absolute Error: <0.3dB (-50dBm to +3dBm range)
• 10 wavelength states for comprehensive fiber testing

Real-Time Luminous Flux Assisted Alignment

Advanced technology that intelligently analyzes the alignment point with the lowest splicing loss, minimizing fiber fusion loss. (Only applicable to environments with stable optical signal link from front)

4. Advanced Design Features

Full Link Integration Design

The AI-30 features a highly integrated design that combines:

• Fiber fusion splicing capability
• Electric one-step fiber cleaver (built-in)
• OPM and VFL functions
• Nine-in-one fiber stripper compatibility
• Combinable workbench and worktable

Result: A compact, lightweight, portable solution that improves work efficiency.

Built-in High Precision Delay Return Electric One-Step Fiber Cleaver

• Automatic/Manual Blade Change: Automatically replaces blade after 1000+ cuts
• Automatic Delayed Cleaver Return: Eliminates back-cutting scratches
  • Factory standard delay: 0.5 seconds
  • Adjustable range: 0.2s to 2s
• LED Auxiliary Lighting: Brightness adjustable via mobile APP
• Problem Solved: Eliminates traditional mechanical one-step cleaver back-cutting issues

3-in-1 Universal Fiber Holder

Compatible with:

• SM (single-mode) and MM (multi-mode) fibers
• Bare fiber
• Pigtails
• Drop cables
• Multi-fiber cables

5. Display & User Interface

5-Inch Color Touchscreen

• Resolution: 320x magnification (single axis) / 200x (dual axis)
• Display Modes: X-axis and Y-axis viewing
• Boot Time: 1 second (quick entry to working mode)
• Information Display:
  • Real-time splicing loss
  • End face angles
  • Heating time
  • Number of electrodes remaining
  • Total splicing count
  • Fiber status reminders

11 Languages Support

Chinese, English, French, Russian, Italian, Ukrainian, Portuguese, Polish, Spanish, Thai, Arabic

User-Friendly Buttons

Clear and beautifully designed control buttons for intuitive operation:

• OPM/VFL power switch
• Manual blade changing
• Reset key
• Continue key
• Zoom-in capability
• Machine power switch

6. Mobile APP & Bluetooth Connectivity

Bluetooth 4.2 Protocol

• Wireless Standard: Bluetooth 4.2
• Working Band: 2.4GHz
• Maximum Transmission Range: 60 meters

Mobile APP Features

Download via QR code on machine startup screen:

1. Read & Export Data: View welding records; export data from mobile phone
2. System Parameter Control:
   • Select machine language
   • Adjust heating time
   • Choose fiber optic alignment mode
   • Customize blade change stroke
   • Adjust cutter face change stroke
   • Modify cutting speed
   • Set return blade delay (200-2000ms range)
3. LED Brightness Adjustment: Fine-tune auxiliary lighting
4. Machine Management: Set usage time limits and welding cycle tracking
5. Software Updates: OTA (Over-The-Air) firmware updates via Bluetooth
6. Equipment Monitoring: Remote equipment management and usage analytics

7. Power & Battery System

7800mAh Lithium Battery

• Full Charge Time: ≤3.5 hours
• Capacity: Can continuously fuse and heat approximately 240 optical fiber cores on a single charge
• Dual Charging Paths: Multiple charging options for flexibility
• Power Indicator: Visual battery level indicator
• Battery Extraction: Pop-up design for easy battery removal and separate charging

Charging Specifications

• Input Voltage: 13.5V ± 0.5V
• Input Current: 4.8A
• Warranty: 1 year free warranty for battery and power adapter

Power Supply

• Input: AC 100-240V, 50/60Hz
• Output: DC 13.5V/4.8A

8. Heating System

15-Second Automatic Heating

• Pre-heating: Automatic 6-second pre-heating when opening windproof cover after successful splice
• Automatic Lid Closing: Heating chamber lid closes automatically
• SC Fiber Compatible: Special push-up design for SC connector fibers
• Standard Fiber: Push-down design for ordinary fibers

9. Portable & Outdoor Design

Compact & Portable Solution

• Total Weight: Only 4.50kg (machine + toolbox + complete accessories)
• Expandable Cooling Rack: Extendable and closable for wire management
• Ultra-Thick Protective Rubber Pad: Thickened buffer structure provides maximum protection
• Multiple Carrying Options:
  • Bench + support platform setup
  • Combination hanging chain for climbing work
  • Hand-carry design for easy portability
  • Scooter/motorcycle mounting option

Environmental Performance

Operating Conditions:

• Temperature: -15°C to +50°C
• Humidity: <95% RH (no condensation)
• Working Altitude: 0 to 5000 meters
• Maximum Wind Speed: ≤15 m/s
• Protection: Waterproof, dustproof, and fall-proof design

10. Included Accessories

Complete Tool Box Contents:

1. Main fusion splicer unit
2. Protective carrying case
3. Signal Fire 9-in-1 fiber stripper including:
   • Kevlar scissors
   • Three-port Miller stripper
   • 5G FTTH drop cable stripper
   • Regular FTTH drop cable stripper
   • FTTH drop cable steel wire pliers
   • Rotary ruler
   • Cleaning cotton
4. Spare electrodes
5. Alcohol bottle
6. Cleaver cleaning cotton swabs
7. Allen wrench
8. Cleaning brush
9. Climbing combination hanging chain
10. Toolbox strap
11. Power adapter
12. User manual
13. Quality certificate & warranty card
14. Test fiber for ARC (Arc Residual Check)

11. Product Dimensions & Specifications

Machine Dimensions

• Size: 165mm (L) × 255mm (W) × 185mm (H)
• Weight: 3.09kg

Toolbox Dimensions

• Size: 165mm (L) × 255mm (W) × 230mm (H)
• Weight: 4.50kg (complete set)

Total Package Dimensions

• Size: 340mm (L) × 255mm (W) × 325mm (H)
• Weight: 5.50kg (machine + toolbox + all accessories)

12. Splicing Modes

The AI-30 supports multiple splicing approaches:

• Automatic focusing core alignment
• Conventional splicing mode
• High precision splicing mode
• Automatic, semi-automatic, and manual operation options

13. Data Management & Records

Splicing Record Storage

• Machine Capacity: Stores up to 1000 splicing records
• Excess Data: Can be exported to cloud server
• Data Export: Splicing records, time stamps, and loss data can be exported via mobile APP
• Wireless Sync: Bluetooth synchronization with mobile devices

Return Loss Performance

• Return Loss: Better than 60dB
• High-quality connections for long-distance mainline fiber optic cable fusion splicing

14. Service & Warranty

Five-Year Comprehensive Warranty

Warranty Coverage:

• Main fusion splicer unit: 5 years
• Built-in components and housing: 5 years
• Signal Fire stripper: Lifetime (subject to normal use)
• Fiber holders & tools: Lifetime (subject to normal use)
• Battery & power adapter: 1 year (free warranty for damage or charging failure)
• Electrodes: Consumable item (service life: 4,000 splices per electrode pair)
• Cleaver blade: Replaceable (automatic change after 1,000+ uses)

Exclusions:

• Wear and tear from excessive use
• Damage from improper storage or environmental exposure
• Normal consumable wear

15. Global Reach

Exported to Nearly 100 Countries & Regions Worldwide

Signal Fire's AI-30 has earned unanimous customer praise across:

• North America
• South America
• Europe
• Africa
• Asia

Successfully used by leading telecommunications operators, engineering companies, and public institutions.

16. Quality Assurance & Certifications

International Certifications

• ✅ ISO9001 - International Quality Management System
• ✅ CE - European Union Compliance
• ✅ RoHS - Hazardous Substances Restriction
• ✅ FCC - United States Federal Communications Commission
• ✅ UKCA - United Kingdom Conformity Assessed
• ✅ Patent Certifications: Nearly 100 domestic and international patents

Testing & Compliance

• National Quality Supervision Institute (China)
• Xintong Institute (China)
• Tel Laboratory

Applications:

• Telecommunications infrastructure installation & maintenance
• Emergency fiber cable repair
• Security monitoring systems
• Research & education
• Used by: China Mobile, China Unicom, telecommunications operators, railway companies, engineering firms, and public institutions globally

17. Why Choose AI-30?

✅ Fourth-generation technology with proven reliability
✅ Full-link integration reduces need for auxiliary tools
✅ Exceptional portability at only 4.5kg total weight
✅ Advanced automation improves efficiency
✅ Proven track record - exported to 100+ countries
✅ Comprehensive support - 5-year warranty coverage
✅ User-friendly design - 11-language interface
✅ Cost-effective - reduces equipment investment
✅ Future-ready - OTA software updates via Bluetooth

Ready to upgrade your fiber splicing operations? Contact us today for pricing, technical specifications, or a product demonstration.